Industrial machinery is made up of moving parts such as reciprocating arms, rotating members, moving belts, cutting teeth and meshing gears. Contact with moving machine parts can be very hazardous to workers. And despite regulatory efforts designed to improve operator training and to protect those who work with and around these machines, mechanical equipment is involved in about 80% of industrial accident fatalities. Mechanical equipment accidents are the third leading cause of death and injury in the workplace.
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Many of the injuries were caused by defective machinery or equipment that was left improperly guarded, or during cleaning or maintenance work, when safety precautions are often disregarded. Other common causes of machinery accidents include:
* Machine is poorly designed or lacks safety features such as a shield to protect workers from moving parts
* Machine emits toxic fumes or chemicals without a proper shield to prevent leaks or splashes
* Machine lacks inadequate systems to shut down in the event of an accident or malfunction
* Machine’s maintenance schedule has not been followed (usually in an attempt to save costs)
* Machine is “past its prime” and should be replaced
* Poorly considered operational systems
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